Online rubber ball cleaning device for condensers

Introduction to the online rubber ball cleaning device for condensers:

-The online rubber ball cleaning device for central air conditioning condensers mainly consists of components such as a ball collecting net, a rubber ball circulation pump, a ball loader, a programmable control system, cleaning rubber balls, and valve pipelines. It uses the action of water flow to squeeze a cleaning rubber ball with a diameter slightly larger than the inner diameter of the condenser cooling pipe through the cooling pipe, repeatedly scrubbing the inner wall of the cooling pipe, and removing impurities, thereby improving the cleanliness of the cooling pipe, avoiding corrosion under scale, and prolonging the service life of the cooling pipe. This system can clean the dirt inside the cooling pipes without stopping the machine or reducing the load, improve the refrigeration rate of the unit, extend the unit, save costs, ensure the high operation of the unit, and truly achieve the goal of water and electricity conservation.

-The online rubber ball cleaning device for central air conditioning condensers is mainly suitable for central air conditioning chillers (also applicable to absorption refrigeration units), refrigeration units in cold storage, and can also be applied to petroleum, chemical, textile, and paper industries. Shell and tube heat exchangers for process cooling systems in industries such as food, beverage, and plastic processing, as well as shell and tube heat exchangers for ship engine cooling systems.

The online rubber ball cleaning device system for condensers - functions:

1. Greatly optimize the operation of the unit, saving 15% -30% of energy consumption for the air conditioning unit.

2. Extend the use of the unit, eliminate corrosion roots, and maintain the pipeline in a long-term clean state.

3. Ensure that the condenser is in a heat exchange state to improve refrigeration efficiency.

4. By saving a large amount of operating and maintenance costs for the unit, one investment can maintain the cleanliness of the pipeline for a long time, reduce maintenance costs, and create high economic benefits for users.

5. Every year, a large amount of circulating water is discharged due to chemical cleaning, ensuring the rational utilization of circulating water.

6. Reduce the discharge of chemical agents and reduce environmental pollution.

Analysis and safety of the online rubber ball cleaning device system for condensers-

The TG-ZYCS central air conditioning condenser has a faulty operating time of 10 years or more in the rubber ball cleaning device.

System - Subject Use - Analysis:

00001. Pipeline: Welding joint strain fatigue, pipe corrosion and wear, 18-20 years (20000h-22000h)

00002. Rubber ball circulation pump: - Generally - in 20 years

00003. Electric valve: - well-known domestically--

00004. - Sealing O-ring, flange gasket, etc. - Replacement cycle is 3 years

Electrical cabinet: Using internationally renowned electronic components, reliable and easy to maintain.

Economic analysis of online rubber ball cleaning device for condensers

Based on the analysis of three 750 ton Carrier chillers with central air conditioning, the compressor power is 2637KW and the unit operation time is calculated to be 4 months. We calculate energy efficiency at 15%, average load at 80%, and operate for 24 hours per day for 30 days per month. The electricity bill is calculated at 1.0 yuan per kilowatt hour. Then:

The annual electricity cost savings are:

2637 kW × 80% × 1 hour × 1.0 yuan/degree × 15% × 24 hours × 30 days × 4 months=911347 yuan

In addition, considering that your company conducts two chemical cleaning operations per year, with a cost of 30000 yuan per operation, a total of 60000 yuan can be used for cleaning throughout the year. Therefore, installing TG-ZYCS can generate approximately 910000 yuan in economic benefits throughout the year. Shi Ming, users can fully recover the entire investment cost of the equipment in a short period of time!

Principle of online rubber ball cleaning device for condenser:

The basic principle is to use the action of water flow to continuously scrub the condenser tube with a wet diameter slightly larger than the inner diameter of the condenser tube through the condenser tube, in order to clear the dirt on the inner wall of the condenser tube and always maintain its cleanliness. Injection process of rubber balls: Insert the soaked rubber balls into the ball loader, open the electric three-way valves (1) a and b to divert water from the rubber ball system, and at the same time, discharge the gas inside the system by opening the exhaust valve on the ball loader. After water injection and exhaust, open the electric three-way valves (2) b and c. Open the switching valve on the ball loader, and the system is in the ball filling state. Start the rubber ball pump. At this time, the rubber balls inside the ball loader are driven by the power of the rubber ball pump and sprayed from the inlet of the condenser pipe by the spray ball. Under the driving force of the cooling water flow, they enter the condenser pipe for cleaning, and then the rubber balls enter the ball collecting net with the water flow.

Rubber ball recycling process: The rubber ball is intercepted by the collecting net through cooling water. At this point, close the switching valve on the ball loader, open the electric three-way valves (1) a and c, open the electric three-way valves (2) a and c, and the system is in the ball receiving state. Under the power of the rubber ball pump, the rubber ball is recovered to the ball loader and waiting for the next cycle of cleaning.

Composition of the online rubber ball cleaning device system for condensers:

Ball loader: The ball loader is a device used by TG-ZYCS to load, retrieve, and observe the operation of rubber balls. This device has sufficient capacity to ensure that the sponge rubber ball has room for rotation.

Ball collector: The ball collector is a key equipment of TG-ZYCS. Installed on the outlet pipe of the condenser, it is used to separate and collect the rubber balls from the cooling water, and then the rubber balls are sent to the ball loader by the rubber ball pump. The ball collector has high ball collection rate, low water resistance, and strong adaptability. Stainless steel mesh plate is corrosion-resistant, impact resistant, and chemical resistant.

Splitter: Made of high-quality cast steel welded together, equipped with a transparent observation window, which can visually observe the operation and status of the rubber ball. Reasonably allocate the direction of the rubber balls to ensure the cleaning probability on both sides of the condenser, eliminating the possibility of only cleaning one side of the rubber balls caused by excessive pressure difference on both sides of the circulating water.

Rubber ball pump: Adopting a single suction horizontal centrifugal pump, it has the advantages of no damage to the ball, no blockage, smooth operation, and long service life. The flow part of the pump can be made of stainless steel with different performance, suitable for cooling water with different water qualities--

Central Air Conditioning System -.

Spray ball: The spray ball sprays the cleaning rubber ball into the inlet of the cooling water pipe, achieving good distribution of rubber balls and ensuring

-Each cooling tube has approximately equal opportunities and frequencies for cleaning.

Splitter: Equipped with a transparent observation window, it can visually observe the operation status of the rubber ball.

Cleaning rubber balls: The expansion rate of sponge rubber balls is controlled within 0-0.5mm, uniform in degree, well made, connected to each other, smooth in surface, not easy to melt, loose, and polished.

Programmable control system: adopts PLC control, with reasonable design. Flexibly set the cleaning frequency according to customer needs. This device can be designed and manufactured according to on-site engineering needs.

-Special specifications can be arranged separately according to user needs for design schemes! Interested parties contact us!

Technical parameters of online rubber ball cleaning device for condenser:

Technical parameters of rubber ball cleaning device (various supporting equipment):

Collecting net specifications and models:

二次滤网规格型号 ：

Instructions for ordering rubber ball cleaning devices:

1. Is the scope of the order a complete set of requirements or one of them.

2. Provide the inner and outer diameter dimensions of the circulating water pipe in the condenser and the inner diameter dimensions of the cooling pipe in the condenser.

3. Do you need an electric tennis net.

4. Generally, manufacturers adopt a shared system, which includes two ball collecting nets, two distributors, one ball loading room, one rubber ball pump, and one electrical cabinet (whether to equip secondary filters depends on water quality).

5. Design value of circulating water flow rate and water impurity content.

Attention: The technical specifications and parameters of the rubber ball cleaning device, manifold, rubber ball pump, valve, pipeline, ball collecting net, secondary filter screen, ball loading chamber, rubber ball conveying pump control cabinet are for reference only, and international design is the main focus

Note: The above production technical specifications are for reference only and are primarily for international design purposes.